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NON-SURGICAL PROCEDURE — PROGRESSIVE CASTING

Serial casting

A non-surgical way to gradually stretch a tight muscle or joint by applying a series of casts, each one nudging the limb a little closer to a normal position.
Treatments & procedures › Serial casting

What it is

Serial casting uses a sequence of well-padded casts, changed every one to two weeks, to slowly lengthen a tight muscle–tendon unit or improve a joint’s range of motion. Each cast holds the limb at its current end-range; over days the tissue accommodates, and the next cast captures a bit more correction. It is most often used at the ankle for a tight calf (equinus) — in toe walkers, cerebral palsy, and after some injuries — but the same principle is used at the elbow, knee, and wrist. It is a first-line, surgery-sparing option and is sometimes combined with Botox injections.

Why it's done

  • A tight calf causing toe walking, before considering surgery
  • Equinus or other contractures in cerebral palsy and neuromuscular conditions
  • Regaining motion after injury, prolonged immobilization, or brain injury
  • As a step before or instead of tendon-lengthening surgery

How it works

A therapist or orthopedic team applies a padded cast with the joint held at its comfortable end-range. It stays on for one to two weeks, then is removed and replaced with a new cast capturing the improved position. The cycle repeats — usually a few casts — until the target range is reached, often followed by a brace (AFO) or night splint to hold the gains.

What to expect

No surgical recovery — the child usually walks in the cast. After the final cast, a brace or splint and stretching help maintain the correction. Skin is checked at each change to avoid pressure sores.

Risks & side effects

  • Skin irritation or pressure sores under the cast
  • Temporary muscle weakness or stiffness from being immobilized
  • Loss of correction (recurrence) after casting stops, especially with growth
  • Not enough correction for severe, fixed contractures — surgery may still be needed

Alternatives

Stretching & physical therapy
First-line and ongoing alongside casting
Botulinum toxin (Botox)
Often combined with casting to relax the muscle first
Ankle-foot orthosis (AFO) / bracing
Holds correction between and after casting
Baker / gastrocnemius recession
Surgery if casting fails and a fixed contracture remains
Achilles tendon lengthening
Surgery for more severe, whole-calf contractures